Introduction

Recycled board is fast becoming a leader in sustainable, efficient and versatile packaging and tooling solutions as the ongoing transition to a circular economy rolls on for countless more industries prioritized sustainability over cost for packaging materials. Regardless of whether you are using board for packaging, printing, or for industrial purposes; this board has incredible features that can be paired with its durability and low carbon and environmental footprint.

This article will cover the top recycled board grades, features of each grade, and the specific industries that they best serve. Additionally, we will provide advice on how to work with a reputable paper board manufacturer to help you meet your supply chain and sustainability needs.

What is Recycled Board?

In essence this board is paperboard that is composed of post-consumer or post-industrial waste fibers. It is processed and cleaned to create sheets of material that can be resourcefully used to create a variety of packaging and manufactured goods. Recycled board is a way for companies or individuals to be more sustainable as it takes the pressure off virgin paperboard which utilizes fresh timber and has higher carbon emissions.

Top Recycled Board Grades and Their Use Cases

Different types of recycled boards have different specifications a range of thickness, coating and durability. Here is a brief summary of the most common grades and their strengths:

1. Coated Recycled Board (CRB)

Coated Recycled Board features a smooth, coated surface that allows for vibrant printing and superior graphics. The coating also adds a barrier against moisture, making it ideal for packaging that needs to withstand humidity or light grease exposure.

Use Cases:

• Food packaging for dry snacks and cereals
• Cosmetic packaging where aesthetics matter
• Luxury retail boxes that demand a glossy finish

2. Uncoated Recycled Board

This board has a natural, matte surface without any coating. It’s highly recyclable and often used where cost efficiency and sustainability take priority over high-end printing needs.

Use Cases:

• Inner packaging layers
• Secondary cartons and boxes
• Eco-friendly mailers and shipping cartons

3. Folding Boxboard (FBB)- Recycled Content

Folding Boxboard is layers of recycled paper and virgin fibre providing properties for strength and printability. Folding Boxboard finds artful balance between durability and the premium feel expected in retail packaging.

Applications:

• Medicine/food/personal care
• Beauty and skin care boxes
• Food cartons which have structural integrity

4. Grey Back Recycled Board

This board has a grey back made from recycled fiber and a white or coated surface. It is often used for packaging where the consumer needs to see a clean top surface but cost is also a factor.

Use Cases:

• Frozen food packaging
• Disposable trays and containers
• Shipping boxes, printed on the outside

5. Micro-Fluted Recycled Board

Micro-fluted recycled board has micro-flutes between the two flat liners providing a light-weight rigid material . Ideal for protective packaging where cushioning is required without the volume.

Use Cases:

• E-commerce packaging
• Electronic packaging
• Gift boxes with added durability

Why Choose Recycled Board?

Using recycled board can align your organization with sustainability goals, lessen waste and can typically result in savings. Many brands also find building trust with consumers and increased market differentiation using eco-friendly materials.

Additionally, current manufacturing processes have also greatly improved the quality and look of recycled board so that it is now comparable, both in aesthetics and performance, to letting virgin paperboards compete.

How to Choose the Right Paper Board Manufacturer

Choosing the best paper board manufacturer for your needs is very important to maintain quality, consistency of supply, and custom capabilities. Here are some tips:

• Are they certified, FSC or PEFC for example, to show they are sourcing responsibly from sustainable sources?
• Can they provide you with custom thicknesses and coatings?
• What are their lead times and logistics capabilities?
• Ask for samples to confirm printability and strength for your application.

Working with a well-established manufacturer, you become even more efficient in your own packaging production and strengthen your green objectives.

FAQs

1. Is recycled material as strong as virgin board?

Yes, modern recycled sheets are specifically engineered to equal or sometimes even exceed the strength specs of virgin paperboard, especially when multiple layers or other materials are combined. Though, it’s always good to check with your supplier to make sure it fits your specific needs.

2. Can recycled sheets be used for food packaging?

Yes, most recycled sheets meet FDA and EU standards for food contact especially when they’re paired with coatings or liners. But depending on your product, you might need to double-check the certification to be sure it’s safe for direct contact.

3. Will I save money on my packaging by using recycled materials?

Generally, yes, recycled sheets can help reduce costs. But keep in mind that savings depend a lot on the grade you choose and how you design your packaging. Working with a credible paper board producer can help you find the best balance between price and performance.

4. Is recycled packaging environmentally friendly

Absolutely! Using recycled sheets helps reduce deforestation and landfill waste, lowers your carbon footprint, and supports the circular economy. Though remember, the environmental benefits also depend on how the material is sourced and processed.

Conclusion

As businesses around the world prioritize sustainability, this material presents itself as a multipurpose sustainable option for multiple industries. Whether you are producing food packaging, cosmetics, e-commerce shipping boxes, or luxury boxes, by understanding the various grades available, you will be able to choose the right material for your project.

Partnering with the right paper board manufacturer, who utilizes high-quality sustainable materials, has the added benefits of customization, supply needs, and sustainability. When relocating your company’s packaging to another product made from recycled board is better for the environment, better for your next projects future, and better for your customers’ trust in your brand.

Also, it’s important to remember that switching to sustainable materials isn’t just a trend, it’s a long term commitment that can boost your brand’s reputation. Sometimes, there might be small challenges during transition, like adjusting manufacturing processes, but the overall benefits far outweigh those hurdles. After all, customers are more aware and prefer brands who care about the planet. So, making the switch now could really pay off in the long run.